I have resumed the folly of 3d printing after a nearly year long hiatus

place your bets until how long it'll be until I'm ranting about how printers are a sin against man and god

crashed my slicer

I'm printing a calibration cube because I don't know what state I left this printer in.

presumably in the standard state of "it kinda works but I don't trust it"

crashed my slicer again
and again
third attempt worked.
I probably should have updated octoprint before hitting go, and I probably should have done some manually leveling, but hey, it seems to be printing so far.
also the filament has been sitting in a garage, loaded into the printer, for a year.
it's probably really shit by now. as soon as the cube finishes I'm gonna need to swap to something, anything, else
there's a lot of work that can and should be done on this printer, but it's all gonna be limited by the fact I can't stand up for more than 5 minutes
well, there's something going on with the z-axis, but it printed more or less.

I've also got to switch to a different power supply for the pi that's running octoprint, and upgrade the pi to a new OS (which requires backing up and restoring existing octopi settings) because my python is EOL.

so it's working, but I'm still sighing a lot

anyway I loaded new filament and I'm printing a chep cube again!
wow it's terrible

okay I printed a CE5P calicat after attempting to fix the z-offset issue. It still is horrible.

possibly this is mostly a temperature issue: I'm using the stock temperatures but I think I upgraded this to an all-metal hotend that needs to run higher?

include the photo, foone

reprinted with higher temp. it's better, but still bad.

so probably there's another issue. I remember I did a lot of rebuilding of the hot end in the final days of using this before, so who knows what's clogged in there?

I printed on a raft because the z-offset is still fuckt

a higher temp (220°C) and 110% flow rate seems to be working well enough.

had to dig out my flir phone to take pictures for silly cellphone reasons.

Anyway, this is the 220°C 110% flow calicat. It looks way better, right?

So I foolishly started a 9-hour print and yeah it's still shit.
also octoprint is yelling that my pi is undervolting. I'm specifically using a dedicated 5v 2.5A wall-wart, how is it STILL undervolting? ugh.
I need to throw away and replace every part of this setup and I don't have the time, money, energy, or space to do that

Thanks to everyone who has given suggestions for how to fix this. Unfortunately most of them require me standing up for longer than I can manage, so I've mainly just fiddled with settings (since I can do that from my bed).

but when I can, I'll be:
* calibrating the extruder
* trying to clear clogs in the hot-end
* calibrating the z-axis offset (which is a multistep nightmare in this setup)

I need to upgrade the octopi install so I might switch to a newer pi. I have one somewhere, it's just probably up in my office where I can't really get to it (stairs)

installed a USB power blocker to try and fix the undervolting. it didn't work.

So I'm gonna have to find another power supply for that

I'm gonna try cold pulling next because that's easier than getting to the extruder

okay I tried switching to a different USB power supply (5v 2A) with thicker usb cables: No difference, still undervolting.

I also cold-pulled the hot end a few times, to see if that'll help.

the extruder is still difficult to reach
printing another calicat to see if that changed anything
okay I think my extruder is fucked. damn it, that's the most annoying part of this printer to access.
well there's your problem!
new extruder motor has arrived. hopefully I'll be feeling well enough to install it sometime in the next decimillennium
new extruder (hardware & servo motor) installed, along with new bowden tube. lets see if this works
pi has stopped reporting undervoltage. I haven't touched anything with that setup since yesterday. the fuck?

Seems pretty good.

My z-alignment is still fucked. I printed this on a raft because I knew it still was, but the raft was nearly impossible to remove. it was WELDED to the build plate.

I'm not sure if I need to adjust my z-offset in the ender 5 plus's touchscreen or if that only applies to printing natively with the printer, and I need to change it in my slicer. or in octoprint! there's a lot of places! (there's too many fucking places!)

and keep in mind that's me saying it as someone who has made it their livelong profession and hobby of touching computers as much as they can. I love a bunch of little places to change things. I love being able to fiddle with settings.

3d printing has too many settings

fiddled with my z-offset calibration. tried measuring the build plate: that was a mistake. The thing is bent as fuck.

but it does do a 4x4 grid for level so maybe it can compensate enough for that to not be a huge problem. Lets see, time for another 9 hour print!

it failed. it did a couple layers and then clogged. I went in there and the hot end was just hovering over the beginning of the print, while the extruder clicked.
and the undervolting is back. while the octopi isn't even connected to the printer (because I accidentally left the USB disconnected)

Okay I thought I fixed the clog and turned up the print temp and did another Calicat. At the end of the print, the webcam showed nothing there. I watched the time-lapse, and yep. No filament at all came out.

So I've got something way more broken than just a low temperature

@foone When I had that problem I had to tighten the nozzle against the thermal break (while hot) and clean out the through-hole with a needle.