Home #3dprinting is fun. I like making fun things like #ttrpg minis, and useful things, like a spice rack organizer.

I like how they fit into #solarpunk story telling.

But until/unless one can recycle and more importantly, produce filament, it's still a centralized technology based on plastic.

I've only worked with basic PLA, and read a bit about PETG & the differences.

Are there any filament technologies that are recyclable / reusable or that can be produced locally from raw materials?

@pseudonym yes. My husband has stuff to do that. He grinds up the waste or rejects. Then had a heating machine that then extrudes as filament again. He purchased it from kickstarter. Let me see if I can find the link for you.
ExtrudeX: 3D Printable Machine to Recycle Waste 3D Prints into Filament

YouTube

@nomdeb

Thank you!

@pseudonym The one BAD thing about this is my Vitamix blender - yes THE powerhouse that will blend anything & everything - disappeared from my kitchen and now it's downstairs in his maker space. <<<g>>> Warning is one of the bits had a knot in it and it glowed red hot and shattered the blender jar. Now he has a metal one and pulses it more. :) I'm never obviously going to use that blender again after it was used for his plastics. :) I note several of my kitchen things in his maker space now. ;)

@nomdeb

As that one still needs extra metal hardware (the frame is 3d printable) I went down a rabbit hole to see if there were complete consumer machines to do this.

Found this current Kickstarter (Indigogo) project.

https://crowdfunding.creality.com/

Looks like about $1200 USD for a pair of shredder / extruder devices together.

More expensive than my use case can justify, but I love seeing folks working on this.

Creality Filament Maker M1 & Shredder R1

The first desktop system to recycle & create your own filament. Less Waste. More Filament.

Creality Filastudio
@pseudonym Oh VERY cool. I'll share that with my husband. I'm pretty sure he purchased an add on kit (got all the supplies for the machine) from the kickstarter team that made the extruder. Much cheaper. Let me look. I know he's built it because I saw it on his tool bench. He also made a spooler thingie to wind it onto a spool on the other side. (We're both retired now and have turned much of our basement area into a maker space. :)) His and Hers. Mine is tidier. ;)

@pseudonym Hmm. I don't see them selling the entire kit (it came with all the parts) anymore. Maybe it was a one time thing at the time of their kickstarter? https://creative3dp.com/products/extrudex-diy-filament-recycling-machine

But I bet as soon as my husband sees the link you shared, he'll be drooling. ;)

ExtrudeX – DIY Filament Recycling Machine

@pseudonym there is also a service who does that: taking filament scraps and recycling them. A colleague uses that, I can ask him.

@b_rain

Yes, please. I'd be interested.

@pseudonym in Germany we have a company called recycling Fabrik. They recycle used PLA and PETG

https://www.recyclingfabrik.com

I like their stuff. You should have something like this in CA too!

Recycling Fabrik

Herzlich Willkommen bei der Recycling Fabrik. Bei uns findest Du 100% recyceltes 3D-Druck-Filament - Made in Germany und ich bester Qualität.

Recycling Fabrik GmbH

@TeaZar

What an awesome service. Yes, that's exactly what I'm looking for, but surprisingly, I can't find one in California.

Best I can find is

https://printeriordesigns.com/pages/recycling

3D Printer Recycling Programs

Printerior offers recycling programs for businesses, schools, maker spaces, and hobbyists. We know that most failed prints end up going straight into the garbage, and with your help we can do something about that. For every KG of waste plastic you recycle you'll receive discounts on filament purchases. If you are a hob

Printerior
@pseudonym looks quite similar. Just give it a try 😅 or what is the fact, that makes you think about it?

@TeaZar

Cost for mailing, and the mass I'd have to save up and store to make it at all useful. I'm a small print user.

It would take me a while to accumulate even a kilogram of waste.

@pseudonym
Yes that’s a big minus here too. We need 2kg. But we can send in spools as well. If you still use them….
But the shipping is free for us.
The Perfect system is not there yet. I would prefer a local point, where can just drop of my waste with my bike 🙈

@pseudonym In addition to some of the options mentioned in other replies about recycling filament from scraps/previous prints, there are also companies recycling PET bottles into filament (e.g. https://bpetfilament.com/)

From what I hear it can be more finicky to work with than PLA and PETG, but it does work!

B-Pet | Bottle PET Filament

@pseudonym

Some of the early ones worked with wood chips and laminated them together. Wish somebody would go back to that tech. Or even recycled paper, it can be super strong when laminated.

@pseudonym

I can't speak about recyclable filament technologies, and I know there are a lot of people actually working on the subject, but a simple way I've seen of reusing wasted filament from supports and failed prints is taking a simple silicone mold and heating the plastic into it so it takes its shape. I've seen people make dominos, legos and other small objects from that approach, and practically all you need is the mold and the filament scraps.

@maro

Interesting thought.

Thanks.

@pseudonym

Most thermo-plastics are recyclable into filament to an extent, but quality degrades too much after a few cycles.

PLA is a plant-based plastic. It's possible to produce from local materials, but the chemistry and infrastructure to get from growing plants to a consistent 1.75mm filament you can use takes some real dedication. Even the last step of transformation from good quality pellets and colorant to filament has factories dedicated to it.

That's all to say, it's not really feasible for an individual to do, but it could make a good sci-fi story. Get enough people together and they could probably make a try at small scale PLA production, but it would be guaranteed uneconomical unless global supply chains are effectively gone.

@matt5sean3

Today I learned.

Thanks. That's great background, that fits with my general sense. I didn't know PLA was plant based.

Wish there were more readily accessible recycling options. Good to know it is ultimately biodegradable. I've been throwing away supports from prints, as it can't go into the usual home recycling stream, and I don't have a melter/extruder to reuse it.

@pseudonym

The biodegradability, as you note, isn't really home biodegradable, so it's another case where you'd need some dedication to make it happen.

Supposedly PHA is the really good alternative that can break down easily, but it's presently expensive. It's probably the one I'd shoot for if I were to get a group together to make local filament.

On the other hand, I've kept this paper in the back of my head for years and really want to experiment with slurry printers. Coffee may not be local, but I'd bet I could find local plants that would work or revisit what printing with clay slip takes.

3D printing with coffee: Turning used grounds into caffeinated creations

Coffee could be the key to reducing 3D printing waste, according to a new study. Researchers with the ATLAS Institute and Department of Computer Science

CU Boulder Today
@pseudonym I've got good results with Polymaker's recycled PLA 👍👍
@pseudonym well nearly 20 years ago there was candyfab https://en.wikipedia.org/wiki/CandyFab or Selective Sucrose Sintering...
CandyFab - Wikipedia

@pseudonym Creality is currently funding a home filament recycler system which looks promising but is unproven AFAIK. https://crowdfunding.creality.com/

Beyond that the best filament reuse I've seen is melting down PLA and casting it into something using a mould made from higher-temp plastic, such as PETG or ABS.

IMO the reality at the moment is that the hobby doesn't have a good reuse/recycle workflow and we just have to live with that.
Creality Filament Maker M1 & Shredder R1

The first desktop system to recycle & create your own filament. Less Waste. More Filament.

Creality Filastudio

@astrovore

Yup. That's what I found as well, on both counts.

@pseudonym so we get our PLA for m overture 3d and they actually have a 100% recycled filament available. It's glossy black but that's ok for minis.

Dunno how to recycle from failed prints. That'd be fantastic but at least it's biodegradable (afaik)

@pseudonym I use PLA filament. The company I bought it from has something in their notes that they will take back the waste to recycle.

@pseudonym

This is a main reason why I haven't gone for 3D printing.

When I was growing up, schools didn't teach "recycle." They taught "reduce, reuse, recycle", in that order. Add the conservationism I learned in the Boy Scouts (and growing up fishing and hunting) and it made me into somebody who considers the environment maybe more than others.

3D printing as a whole does not accomplish or promote reduction or reuse of materials. In my view it seems to promote the opposite.

@pseudonym

Many of the things I see which are 3D printed could be made out of wood, using hand tools and simple nails or screws, or metal, using hand tools with enough patience, or durable machine tools. The tools and materials will eventually rot or rust and safely go back to the land when they are no longer needed.

3D printing requires use of things made of materials that don't break down easily, if at all, and are toxic to the land while they do break down.