OK, oscillator failure analysis step one: Cleaning residual solder off the underside so it sits flat on the mill table. Then a final cleaning with acetone to get any flux residue off.

I wasn't sure if I could mount it to the mill table without it flying off because it was so small, so I mounted it to a ~1cm copper disk with some crystalbond wax.

This will make it much easier to find if I drop it, and give more area for me to attach to the chuck with double-sided tape.

And mounted up on the mill
Starting to thin down the edges of the lid
OK that's thinned down a bunch let's see if i can get in with a scalpel now...
Starting to go...
Almost there just need to peel the lid off fully

Pretty happy with the results for a surgical decap.

It looks like the quartz crystal sits on top and the oscillator driver is under it. Unfortunately we can't see the oscillator die without destroying the crystal.

Nothing looks obviously damaged, I'll do some higher mag images next.

Composite of three focal planes (upper bond pads/crystal surface, lower bond pads, top of package) on the Labsmore/Mitutoyo system.

The left two pads clearly have connections to the driver IC but aren't very visible with the DOF of this system at the chosen focal planes.

It's interesting that the quartz is a somewhat textured surface, I expected a mirror polish.

Nothing looks obviously broken here. Given the fact that the thing isn't oscillating and the history of ultrasonic cleaning I expected to see the quartz plate come out in multiple fragments (one of the reason I wanted to be so cautious opening it, I didn't want to lose shards of it).

Any ideas on other tests or angles I should do before I try to remove the quartz (likely destroying it in the process) to expose the controller die and see if maybe something is up with the wire bonds?

I don't think I can test electrical connectivity between the quartz and the mounting pads with my current setup, gut feeling is that touching it with any of my existing probe needles would shatter it. Maybe I'll try if I'm going to rip it out or something.

Wire bonds from the controller die to the package, seen through the quartz crystal so pretty blurry.

But they definitely look like second / wedge bonds from gold ball bonding.

Top surface of the quartz crystal. Looks like the gold metallization is super thin, it doesn't appear to be causing any change in the texture. Not sure how it's deposited - lithography of some sort I assume, maybe sputtered through a mask? The etched texture seems uniform through the edge of the gold pattern.

Bottom right terminal with focal plane swept from top surface down to the package pad.

No visually evident damage or cracks here.

Ok let's try and measure the resonator with this crime against metrology
8 dB insertion loss when I touch the needles together. Nothing about this setup is remotely impedance matched. Or calibrated.

S21 of the resonator measured at the gold pads on the substrate as best I could. The noise in the left area is me moving the probe into position, I couldn't position the probes and trigger the sweep with only two hands.

Interestingly it seems to resonate at 20 MHz not 10, I guess there's a divide by 2 somewhere in the output stage?

Oh yay, I thought my wife had gone to bed already but she was still up. Got her to click a few buttons for me and now I have a photo of the measurement setup and a clean VNA sweep with a wider bandwidth.

Sure looks like the resonator is intact.

@azonenberg you should make a very wide frequency sweep to catch overtones and parasitics below and above the nominal freq. Thrse could reveal damage, at least by comparison with a known good unit.

@f4grx All of the pins of the package measure open circuit and the output is flatlined.

We're not even reaching the point that it *tries* to oscillate. it's something far more fundamental (pun not intended)

@azonenberg if the unit was sonicated it's possible that invisible internal stresses in the quartz shifted its resonances even if the whole resonator looks undamaged.

Even if the amplifier is the obviously damaged part as you diagnosed, it would be interesting to see the difference in resonator behaviour, for curiosity.

@f4grx @azonenberg

I would be interested if it could be powered up again with the window open and seeing if physical manipulation to the crystal surface would result in amplifier output 🤔

@dianea @azonenberg that would be useful if we suspected breakage of the bonds between quartz and amplifier, but all outside connections to the silicon die seems to be open, and the culprit looks like catastrophic failure of the amplifier, eg complete debonding or something like that.