Back to the HMCAD1520 FA.

This is sample 6A1 after initial partial decap. It's still covered in the north and easy because I guessed how big the die would be and apparently underestimated its size.

The good news is that it's gold ball bonded, so more time in the acid shouldn't risk damaging the bond wires at all.

Time to re-mount it with a bigger mask and try again.

Cleaned and remounted. This should be sufficient.

Back, my instance had some server issues and was down for a bit last night.

After some additional etch time, we have this. The die is fully exposed and we can see 88 bond pads, of which 84 are bonded. The package only has 48 pins so there's a lot of multiple bonds (we can see many bonds from the die surface to the ground pad as well).

Even without higher magnification, we can see obvious 8-way symmetry in the die layout, consistent with the "8 ADCs in a trench coat" architecture of the HMCAD1520.

Straight out of the acid, the die was filthy so I sonicated for a few seconds. When that didn't do the trick I left it in for a whole minute, which cleaned it up a lot more but still left some surface debris. The remaining residue is pretty stubborn.

Seen here with Mitutoyo 5x/0.14 objective and combination of low-angle and coaxial illumination

20x/0.42 scan (haven't uploaded to siliconprawn and might not bother since it's still filthy) of the device.

General coloration and appearance is consistent with an older TSMC node (pre 90 nm, when they started to use the distinctive corner fiducial we still see today), and the founder of Arctic Silicon had prior relationships with TSMC, but this is not 100% proof.

It's pretty dirty, but there's three things to point out at this stage:

* The north center of the die is pretty out of focus even in the 20x objective despite me having focused at the corners and done a plane fit. This suggests the sample is slightly warped/flexed to a pretty significant degree.
* There is a large particle of some sort on the southeast corner that hasn't come off during cleaning to date. It's possible this is a scratch or similar but playing with lighting and focus I'm pretty sure it's above the die surface.
* There's an irregular line running north-south along the west edge that might be either package debris or surface damage (inconclusive).

Northwest corner, Arctic Silicon Devices logo and 05-2010 date mark. This, along with the overall die structure (eight tiles with 14-way structures within the tile) is very strong evidence we are looking at actual HMCAD1520 silicon rather than a counterfeit (random die remarked to look like an expensive ADC)

Test patterns in scribe line showing what appears to be source/drain probe points (gate probe point was in the dicing kerf and lost, but you can see the track going to it).

The text is hard to read because there's a bond wire partially obstructing the view and the die is filthy, but it seems to read "0.22 / 0.18" meaning a 220 nm wide transistor with a 180nm channel length.

This is the smallest size I saw in the test patterns, compared to e.g. the 0.22/10 seen to the right, and is suggestive of a 180nm technology node. This is also consistent with the general die appearance.

So at this point I'm ~75% confident it's a 180nm TSMC node although it's hard to be certain since there's no distinctive TSMC fiducial, I don't have an exact match in my library, and the Hittite Microwave qualification report for the part just calls the wafer process "CMOS-C".

Anomalous coloration in the southwest corner. Needs more cleaning and higher magnification imaging, but this might be a sign of trouble.

The pattern continues, seen here on a different part of the device.

Need to get all this packaging debris off to get a better look at it.

Electrical measurements on the sample post-decap don't show a huge parameter shift. All pins still have continuity and measure way off nominal, but pretty close to what they did pre decap.

I have to get to work now, first call of the day is in 3 minutes.

But this is good data so far. I've pretty much ruled out at least this sample being an outright fake.

I think this is about as much as I can do with the sample in package since I don't have any NIR / laser / probing capabilities at home.

After work, my plan is to toss it back in the acid with no mask and fully remove the remainder of the package, preserving the leadframe. Ideally I'll end up with a bare die on a copper paddle with 48 little solder lands dangling off bond wires.

If I don't see anything obviously fishy in the bond wires I'll pluck them, then clean the die surface more thoroughly and get some high-res images of the surface and see how it looks.

I'll keep the paddle intact for now both for easier handling (less risk of scratching the silicon if I'm not touching it directly) and to hold the die together in case it's got a hairline fracture I haven't seen yet.

I can easily remove it with hydrochloric or nitric acid in the future if I judge it necessary.

Post decap. Tried to preserve the whole leadframe but damaged a few pulling it out of the acid, I need to figure out some way to fixture samples to not make this happen.

20x scan with no focus stacking (on purpose, to show warp).

The die is *quite* bent if there's this much blur visible in a 20x objective with a 1600nm DOF.

May or may not be the cause of the failure, but certainly noteworthy.

Full res: https://siliconprawn.org/map/analog-devices/hmcad1520/azonenberg_bad-6a1-mz_mit20x/

Using my microscope Z axis as a measuring stick, I estimate 17 μm of Z shift from the edges of the die to the center. That's quite a bit.

Same sample, focus stacked. Way more detail visible.

I cleaned some of the gunk off and have a second focus stacked imaging run going now.

https://siliconprawn.org/map/analog-devices/hmcad1520/azonenberg_bad-6a1-mz_mit20x-stack/

Closeup of test pattern. Definitely looks like a 1um x 180nm test FET.
Die logo (rotated 90 degrees clockwise for readability)

Random part of the ADC circuit at three focus steps.

Smaller features are just barely too small to resolve with this objective, consistent with a 180nm class technology.

There's at least four metal layers.

More random circuitry. There's 14 copies of this block in each converter leaf and 14 bit internal precision, likely not a coincidence.

This sample was oddly difficult to get even somewhat clean. The decap and cleaning processes I used started out the same as I did on the PIC12F683, but then I sonicated for multiple minutes and did several other fairly aggressive scrubbing cycles etc.

Whatever remaining debris is on here is stuck on *quite* firmly.

Just as interesting as what I saw is what I did *not* see.

No obvious cratering, melted traces, or other catastrophic damage. The only optically visible sign of trouble is the rather significant flexure of the sample.

Looking at a random digital block, the standard cell row height is roughly 5 um.

Compare this to roughly 2um for the 90nm TSMC library on the STM32L431 and 16um for the 350nm Microchip library on the PIC12F683.

UMC's 180nm cell library is 5um high so everything is pointing to a 180nm node.

I'm calling this confirmed TSMC 180.

Compare:
* Test pattern in scribe line of this device https://ioc.exchange/@azonenberg/115547096756416509

* Known (from PCNs) TSMC 180 device https://siliconprawn.org/archive/lib/exe/fetch.php?cache=&media=azonenberg:microchip:pic32mx340f512h_19_bf_neo40x_annotated.jpg

Coloration is slightly different (most notably the straw color in blank spots at 20x)... changed BEOL stack for RF/analog vs digital (the reference image is a MCU)?

Andrew Zonenberg (@[email protected])

Attached: 1 image Closeup of test pattern. Definitely looks like a 1um x 180nm test FET.

IOC.exchange

What's particularly interesting is that the dummy fill pattern at the 6 o'clock position looks a lot like UMC 180. Except it's not.

There's a few giveaways if you look closely:

* The fill blobs look a bit different, less thick overglass compared to their size. They're more rectangular and less rounded looking although both are rectangular under the glass

* UMC 180 filler is about 2:1 aspect ratio this looks more like 4:1

* The dead giveway: UMC 180 has the same fill pattern the next layer down, rotated 90 degrees and half the size. You don't see that here.

Also, on UMC the rectangles are the *only* dummy fill pattern.

The HMCAD also uses small square with a slight diagonal offset, which is a very TSMC-coded fill pattern.

Compare to an actual UMC 180 part (lower magnification, 20x objective vs 100x for the above shots)

I'll try and get a 100x shot later but the microscope is busy on something else and I had this photo handy from years ago. But if you look carefully you can see the small-rectangle filler the next layer down and the shorter, stubbier fill polygons.

@azonenberg misread as carnivorous damage and now have a horrifying image of PCBs that eat themselves
@azonenberg hypothesis: manufacturing batch rejected based on testing, the entire batch was dumped then “rescued” and sold.
@jpm One of several possibilities on the radar.
@azonenberg couple of weeks ago @Unixbigot got bitten by a mixture of N- and P-channel MOSFETS in a batch with identical markings…
@azonenberg asd! they should have captioned themselves a synthetic device
The Mod Archive v4.0b - A distinctive collection of modules - a synthetic device - asd.xm (XM)

@azonenberg Is this bending something that could have originated with the silicon wafer before lithography? Or from mishandling of the die after cutting? Presumably a die doesn't absorb moisture and curl up like a sheet of damp cardboard, right?

@litchralee_v6 Definitely not during/before litho, the features would have been very blurred and you'd see etch defects. The die is actually polished flat after depositing each metal layer in a modern process to avoid the surface sagging in gaps between conductors and causing such problems with much smaller (<1 micron) height variations.

There's often a tiny bit of warp during the dicing and packaging process, but this much seems excessive.