i have been using it and it’s been fine

but it buzzes now

and also cuts out if you draw more than low power

note

THIS IS NOT THE POWER SUPPLY I FIXED BEFORE it’s different

anyway it’s rated for 10A but is dying being asked for intermittent 6.5

and nothing is obviously hot

so yeah

what’s it likely to be? power transistors?

#PowerSupply #Zzt #repair

@moira The buzzing is probably coil whine in the transformer, from some subharmonic of the switching frequency that happens to be in the audible range.

It's possible there's a bad capacitor somewhere, like in the feedback for the controller, or if the power transistors have a snubber circuit.

@toroidalcore it seemed too low pitch for transformer whine but I didn't think about lower harmonics so maybe that's it

capacitors are easy to check, at least. ^_^

(this is not the same model as the one with the splody cap and the values are all different so ... sure hope I have some lol)

thanks ^_^

@moira You can get weird effects if something goes a little bit unstable, or unstable during certain load conditions. It's kind of hard to say without poking around with a meter or scope.

Good luck!

@toroidalcore @moira if it sounds more like buzzing, it could be the core laminations becoming, er, de-laminated. try squeezing the core (in the direction that squeezes the laminations together) and see if that helps at all.

admittedly this is more common with older, larger transformers.

@wohali @toroidalcore oh it's buzzy for sure

i'm kind of afraid of operating it with the case off given the previous [POW] incident tho'

@moira

Do you have access to an oscilloscope by any chance? I'd be curious what the output looks like when it's doing that.

@wohali

@toroidalcore @wohali well guess what's not making the noise and not cutting out anymore

so it must be heat dependant and there must've been some heat even tho' i didn't feel any

@toroidalcore @wohali WHELP we're back

big voltage drop and the buzz, gimmie a sec for recording

@toroidalcore @wohali and it's leaking 60hz (at very low AC voltage) at all times, I didn't check that before

also I thought the buzz was higher pitched than I'm hearing now but I could be just remembering that wrong

@moira

Is this IC the switching controller? Can you get the part number off of it by any chance?

It may have a schematic in the datasheet which is close to what's actually in this supply.

@wohali

@toroidalcore @wohali wow they didn't sand it or anything! thank you, random knockoff factory!
UC3842AN PDF

Part #: UC3842AN. Description: HIGH PERFORMANCE CURRENT MODE CONTROLLERS. File Size: 399.67 Kbytes. Manufacturer: Motorola, Inc.

@moira @wohali

Figure 33 in that datasheet shows a flyback type application, which I'm guessing is what this supply is. One of the TO-220 parts is probably the switching transistor, and the other is likely the diode on the secondary side.

The TI datasheet has a similar circuit with an optocoupler for feedback, if there's not another IC on that board then the Motorola one is probably closer to the truth.