Re-varnishing the wood countertop today. The glue-up has developed a few hairline cracks, but rather than rip the whole thing apart and rebuild (ugh) I'm hoping to get away with just redoing the varnish and flowing it into the cracks a bit.

I don't know how finishing experts do their magic. Never, not once, have I gotten an even finish.

Love varnishing because you absolutely must ventilate to not get brain damage, but if you DO ventilate dust flies in and ruins your finish

There's a very pleasing genre of video which is just "master craftswoman who has been at this for 40 years works on a project while rambling about every bit of her trade"

https://www.youtube.com/watch?v=ou4HyS68Nfk

Varnishing Tips & Techniques, Part 1: Sanding for Varnish

YouTube

After trying a bunch of brush technique changes and going for a thicker application...my second coat is somehow even worse than the first. Fuck, I wanted to have this done before the party on Sunday. Now I have to reassemble the sink, clean up all the newspaper and tape, clean, host, and set it all up again after.

Next round I'm gonna try thinning it a bit with mineral spirits, and also dipping the brush in spirits first.

This time I hung sheets around the workpiece, closed the windows, turned off the air, misted down everything every 30 minutes with a spray bottle full of water, used a tack cloth continuously during sanding instead of letting it build up, and dipped my brush in mineral spirits to displace air bubbles before first brushing. Five hours later...

Still bubbles everywhere. Goddammit.

I know it's not dust because I can break them with a well-placed drop of mineral spirits.

After two weeks of experimentation I have gone to the conclusion that humans were simply not meant to varnish things 😑

This is my best coat yet, and it proudly highlights one (1) Freddie hair.

Seriously, it doesn't seem to matter how many tests I do, every time I do a coat of varnish it does something new and awful. Surprise! You thought you resealed the can but now there's a skin inside! Surprise! You poured wrong and now there are ten thousand bubbles in the cup. Surprise! Your tipping technique was *slightly* uneven and now there's a huge ridge. Surprise! Ripples for no clear reason. Surprise! White spots!

The cool part about having spent enough time in Finishing YouTube is that I can now confidently say that there is zero, absolutely no agreement on varnish brush technique. Tipping should be almost no pressure. No, wait, LOTS of pressure. At zero degrees to normal, and definitely 30-45 degrees normal. Use an unloaded, loaded brush, with and without thinner, and work in sections of no more than three to over twenty-four inches at a time.

After two weeks of this nonsense--huge dust control sheets, the kitchen being a disaster zone, wearing a respirator to enter the house for half the day... I am declaring defeat. This is as good as it's going to get. It is covered in bubbles and has a few visible lap marks, but it is at least watertight now.

I'll give it a month to cure and knock down the worst offenders with 1000-grit and a buffing wheel.

@aphyr - Seeing the photos and those bubbles, mewonders if they're caused by air/gas/vapors coming up out of the wood. And, if so, was there something you missed doing, like some kind of sealing coat or whatever... #ImTotallyNotAnExpertHere
@Illudium_Q36 there are already several coats below the ones I started.