say you FDM printed something on your 3D printer in, say, regular old PLA at 200deg C

and say you also had an aluminum mold of the same model

could you put that print in that mold and heat the mold to the edge of its glass point and blow compressed air through to iron all the outer surfaces to the contour of the mold, like blow molding but way slower and at lower temp with all the wrong materials?

sometimes my brain goes unsupervised for too long whilst watching robots make toys.
still kinda pissy that I haven’t come up with a good way to make aluminum molds using a cheap 3018 CNC router with a beefy upgraded spindle and some aluminum-rated end mills but can only be pissy with myself for not spending any more time working on it since I got the stuff and did a couple test cuts in wood.
@djsundog I think @kwayk42 was talking about using the same machine to work aluminum on the @MountainTownToys account earlier.

@ajroach42 @kwayk42 @MountainTownToys

I’d love to get that going even if it was only usable for the relatively “simple” parts but my self-learning has had a steep curve

@djsundog @ajroach42 @MountainTownToys you'll need to swap the CNC spindle motor to do at least 18,000 rpm plus you'll have to add a coolant pump and nozzle so you don't shatter your bits.

I also custom designed my own carriage and end-stop sensors. I built it all into a cart from #HarborFreight

The custom carriage was so I can hot swap the spindle for a laser engraver

@kwayk42 @djsundog @MountainTownToys I think we've already swapped the motor.

We will need a coolant system.

The bigger problem here, I think, is that neither of us know jack shit about cnc milling.

@ajroach42 @djsundog @MountainTownToys ahhhh, so the trick with aluminum is how sticky it is.

It's technically not a metal? But we don't need a materials science lecture lol

At higher speeds it will chip off vs making clean strands like steel. It also has a grain to it, where it helps to slow the movement speed down when your going across the grain vs with the grain.

There's CNC forums that'll have more detail and the types of aluminum

@kwayk42 @ajroach42 @djsundog I bet that'd be really useful advice if I knew anything about cnc milling. I just gotta learn the basics.