"The method involves injecting finely ground iron ore powder into an extremely hot furnace, triggering an “explosive chemical reaction”.
The result is a stream of high-purity iron that can be directly used for casting or “one-step #steelmaking”.

Known as #FlashIronmaking, the method “can complete the ironmaking process in just three to six seconds, compared to the five to six hours required by traditional blast furnaces”."

https://www.scmp.com/news/china/science/article/3289441/chinas-explosive-ironmaking-breakthrough-achieves-3600-fold-productivity-boost

China’s ‘explosive’ ironmaking breakthrough achieves 3,600-fold speed boost

A new method for making iron is not only faster and cheaper, but also better for the environment, according to Chinese researchers.

South China Morning Post

There goes 80% of #Australia's coal business model.

"[#China's] #steel production capacity is already more than the combined output of every nation on the planet — meaning it is untouchable in key industries such as high-speed rail, shipbuilding and car manufacturing.

To fuel this dominance it has been importing billions of tonnes of Australian iron ore — mostly out of WA’s resource-rich Pilbara region — and paying a handsome price for it. "

https://www.news.com.au/finance/economy/world-economy/new-china-tech-that-will-ruin-australia/news-story/e1314f30fba1fe81dfbf749665faa057?amp

"China currently relies on high-yield ores and spends a substantial amount importing them from Australia, Brazil, and Africa. According to Zhang and his colleagues, the new technology could improve energy use efficiency in China’s steel industry by over one-third. Additionally, by eliminating the need for coal entirely, it would help the steel industry achieve the goal of near-zero carbon dioxide emissions."

The technique “has already entered commercial production.”

https://interestingengineering.com/science/china-new-ironmaking-method-boosts-productivity-3600-times

China's new iron making method boosts productivity by 3,600 times

The new iron making method, developed by Chinese researchers, is both faster and more cost-effective, while also benefiting the environment.

Interesting Engineering

Steelmaking has been around for millennia, but the way most steel is made today was first put to mass production in the mid-1800s. In nearly two hundred years the abundance and low price of the raw materials made innovation not an urgent matter, so people kept using the wasteful process because it was cheap enough.

https://evsmetal.com/2018/12/history-of-steel.html

This flash ironmaking is even cheaper, can use domestic ore, and stays one step ahead of when a price is put on carbon.

The Long and Fascinating History of Steel in Manuacturing

The history of steel is long and fascinating; it has been incredibly important to multiple civilizations through the centuries, and remains so to this day.

EVS Metal
@CelloMomOnCars see also direct reduced iron, including H2-DRI which uses green hydrogen, or fully electrolytic processes, both of which can be powered entirely with green energy
@CelloMomOnCars Kewl! Actual innovation! 🙂

@sindarina

Whoever owns the patent on this thing will make out for however long patents live.

@CelloMomOnCars Deservedly so, to be honest. Properly disruptive.

@CelloMomOnCars
Can anyone find a reference to the original article? I found the Transactions of Nonferrous Metals Society of China but the November issue isn't listed yet.

And why oh why is this published in a journal on NONferrous metals?

I'd not jump to conclusions about how realistic this is until I have more information, science by press release is a notoriously dodgy business.

@notsoloud

You make a good point!

I did wonder about that NonFerrous Metals thing.

There is a Russian (!) journal by that name, I did not find Zhang's article in the posted listings.

https://www.rudmet.ru/catalog/journals/29/2024/

I wish I could read / write Chinese.
Alternatively, ask SCMP?

Non-ferrous Metals 2024