first impressions of the Lego smart brick, before I do any actual tearing down: wow, I forgot how good they are at working with plastic. the injecton molding remains impeccable, at least for this specific piece (I know about their recent QC issues elsewhere)

it's hard for me to look at the positively microscopic (I am literally using a microscope to look at it) "Li-Ion" lettering and think of anything but "showing off!"

(treehouse doesn't let me attach the full size images, you can grab them here: front, side)

on the side, there are microscopic openings for the speaker to move air through. I would have really liked to be a fly on the wall in a meeting with the mold engineer who had to make this happen

original

I'm not yet sure how I'll open it up. I don't have a hacksaw (somehow... I should fix that), so my options are somewhat limited: it's either cracking or melting plastic. from what others have done I know I there's plastic welding all around the joined region.

okay I've decided on an idea: I will heat up the plastic to make it pliable and then cut it with a knife

as a knfe girl, this is my professional obligation.

here's a video that shows in more detail the moldwork in the transparent plastic part
if you've never heard of anybody opening welded plastic this way, i can now tell you why: because it's a bad idea. until you heat ABS to the point where it flows (which you don't want here, as it'll make later teardown even worse), it acts rubbery. imagine cutting hot rubber. doesn't work
@whitequark That certainly matches my experiences of working with ABS!