My partner kept mentioning that he wanted coloured buttons for his #SteamDeck. After losing my fear of opening up the deck thanks to replacing fan & SSD an idea started forming for a surprise & #projects entry.

So - in secrecy - I designed a 3d printed box to create a 2 part silicone mold of the buttons (taken from my deck), cast them in epoxy resin, applied rub on letters & sealed those in with UV resin.

Really happy with the result, as is he 😊 And this is just v1, got some bigger plans 😁

@foosel wow, this is amazing! Makes me want to try out silicone molding & casting now!
@cato @foosel same here! I'm curious about the 3d printed box -- what plastic did you use there?
@nilsding @cato printed in black extrudr nx2 pla and modelled in @FreeCAD
@foosel @cato oh cool, didn’t expect PLA to be useful for silicone moulding… this opens up a lot of possibilities now :D
@nilsding @foosel @cato yup... @derf hat da unter https://finalrewind.org/projects/chocolate-molds/ ne Anleitung für Schokolade mit silicone molds
Chocolate Molds

DIY silicone chocolate molds

@nilsding @foosel Huh, why would it not be useful? Does it get hot during curing?

@cato @foosel simple explanation: i have literally no idea about creating anything silicone-based myself :D

for some reason i always thought it'd be a hot liquid that you pour into a mould which would then just cool down over time

@nilsding @foosel I also don't have any experience but I thought it'd be a room temperature substance :D
@cato @foosel well, if it's just room temperature PLA is fine then :>

@nilsding @cato It doesn't get hot at all, mine cures in 5h (3 according to the packaging, but it was colder than recommended which delays things). Quite thick viscosity, so I probably could have gotten away with just the press fit on the box (it is three parts put together) but still went with tape sealing around the seem. No leakage. Box is perfectly fine and will be reused.

Resin gets a bit warm, but not warm enough either (if so you have other problems)

@nilsding @cato Oh, also, to elaborate more, you just mix two parts together, no heat involved there either. The polymerization process is a chemical reaction that as far as I understand is exothermic but really mildly so. At least if you stick to the instructions, no idea what happens if you don't.

I know though that you can get quite the volatile reaction with resin, if the reaction mass is too big or the mixture is really off